CPC4000 Deburring Machine

Powerful Versatility

The CPC4000 Mass Finishing System is United’s most versatile deburring machine, available in semi-automated (CPC4000HD) and fully-automated (CPC4000FA) configurations. Just like all the other systems offered by United, the CPC4000 comes standard with PLC and touchscreen controls and an internal separation and rinse system. It can be upgraded to be fully automated with an elevator and fill system. The CPC4000 can process parts up to 27.5" long. The urethane barrels can be divided into up to 10 separate compartments and can be adjusted to meet any deburring or mass finishing needs. Generates up to 22Gs.

Features

The CPC4000 is the most automated deburring machine in its class. It comes standard with a separating system that separates parts from media, a rinse system that washes both parts and media, and PLC touchscreen controls that can automatically load recipes into the system, eliminating operator error. For even more automation, see our CPC4000FA. The CPC4000 can process more parts per barrel than similar volume high energy machines due to its configuration. Unlike competing 4 cubic foot centrifugal barrel tumblers, the barrels on the CPC4000 are smaller in diameter but longer, allowing the parts to spread inside the barrels instead of bunching up in the center. Therefore, more parts can be processed without part-on-part impingement. These barrels also have the ability to create up to ten individual compartments per barrel for processes where parts must be kept from touching each other. The same cannot be said for vibratory bowls or centrifugal disc finishers.

The CPC4000's drive system is configured in United's butterfly design and is composed of heavy duty chains to eliminate stretching. Power locks prevent slippage or premature wear on sprockets. United's drive system is durable and easy to maintain. All maintenance can be performed by removing a side panel with just 4 screws.

The use of an injection-molded urethane liners allows the customer to replace barrel liners quickly with minimal down-time. Cradles can be fitted with dividable liners. These liners contain slots for 9 dividers which create up to 10 compartments within each barrel.

The CPC (Computerized Process Controller) is capable of storing a large amount of process information such as: types and amounts of media and compounds, maximum number of parts per barrel, loading instructions, and cycle time and turret RPM. The operator may choose which process to run (either by part description, part number, or process code) from the preset process screen, then simply select either to review operating procedures or to run the process.

The CPC4000's automated rinse and separation system separates and rinses parts and media through the use of interhangeable stainless steel separation screens which can be ordered in different sizes and be easily changed. The CPC4000 eliminates the need to remove barrels from the machine to access parts and media. Simply remove the lid and dump contents into the material handling system. Parts can be separated from the media through screens while they exit the machine separately.

Touchscreen Controls

  • User-friendly touchscreen display.

  • Process storage capabilities.

  • Process countdown timer.

Safety

  • Two-handed jog operation.

  • Door lock prevents door from being opened while machine is running.

  • Emergency stop button.

Variable Speed

  • Up to 200RPM

  • Process versatility.

  • Gentle on delicate parts.

Barrel Liners

  • Divided option available, standard.

  • Easy relining - no need to disassemble machine.

Fully Integrated Motor Controls

  • Easy to operate.

  • Safe - operator has no access to line voltage.

  • Improved motor protection.

Removable Body Panels

  • Easy access for maintenance.

  • Replaceable panels, no need for bodywork or welding.

  • Easy cleaning.

Stainless Steel Construction

  • Prevents corrosion from moisture.

  • Equipment lasts longer.

Urethane Barrels

  • Greater traction increases energy transferred to the media.

  • Greater process efficiency.

  • Improved heat resistance.

Barrel Locks

  • No tools required to open barrel.

  • Increased operator convenience.

  • Reduced reloading time.

Warranty

  • Up to 3 years, determined by component type.

Complies with ANSI/NFPA 70 and NFPA 79 Codes UL Approved

  • Nationally accepted safety standards.

  • Trusted safeguards for operators and equipment.

  • Standardized design.

Specifications

Total Capacity

4 Cubic Feet | 112 Liters

Barrel Capacity

1 Cubic Foot x 4 Barrels

Barrel Dimensions

D 8.5” x W 27.5” (internal)

Machine Dimensions

D 65” x W 88” x H 64”

Max Capacity

10, 2½” Compartments per Barrel, 40 Total

User Interface

Touchscreen with Process Storage

Main Drive/Motor

10HP, Inverter-Controlled, Three-Phase

Turret Speed

0-200 RPM, Fully Adjustable

Operating Volume

~80 Decibels

Construction

304 Stainless Steel

Power Requirements

380VAC-480VAC, 50/60Hz, 3Ø, 30A UL certified

Water

Required for fill hose.

Compressed Air

80-100psi

Dry Floor Compatible

Yes

Warranty

Up to 3 years, determined by component.

Options

Extra Barrel Liners
Separating Barrel Lid